Clothing is a typical discrete and labor-intensive production, and there are big problems in data collection, such as lack of basic data, nonstandard data classification, poor accuracy and timeliness of data, etc. In addition, the degree of automation of production execution management is low, many data need to be obtained from outside the system, and most production equipment is not integrated with the production system. WelDone MES system will make use of good openness and expansibility, focus on ERP as the core, realize the whole process of production execution traceability, and turn the people, equipment, processing centers and data systems that provide services for production in the enterprise into part of the production organization through standardized interfaces at home and abroad. 

Due to the need of fashion, the market needs a richer variety of commodities to cope with different subdivided consumer groups and needs frequent upgrading. The product life cycle is getting shorter and shorter, and the development trend of products with many styles and small batches puts forward higher requirements for the Group's product research and development and production and manufacturing. Clothing enterprises have also gradually formed the management characteristics of multi-factories, multi-product lines and multi-production lines. Enterprises urgently need to establish a production and scheduling planning platform at the company level, taking into account production enterprises, production plant workshops and even process levels. Through the unified plan of the production and operation center, the overall planning is carried out, and the plan is continuously calculated and balanced to ensure the enforceability and stability of the production plan. So as to achieve the management objectives of improving the cooperative operation level of the production system, improving the operation efficiency of the production system and reducing the comprehensive production cost. 

Through the application of RFID Internet of Things technology, the digitalization and networking of personnel, equipment and materials are realized. Through the monitoring and tracing of the whole process from raw materials to semi-finished products to finished products, the on-site management level is improved, the qualified rate and production efficiency of finished products are improved, the refinement of production organization and management is promoted, and the quality and delivery risks are reduced.

By strengthening the management of the production site, we should improve the transparency of the factory and realize the flattening of management to achieve the accuracy and systematization of the production status of each process of the production line and the data in the production process, realize the monitoring and traceability from raw materials to semi-finished products to finished products, improve the level of on-site management, the qualified rate and production efficiency of finished products at one time off the production line, promote the refinement of production organization and management, improve the manufacturing quality of products, and reduce the delivery risk.  

The only high-speed replicable printing technology for RFID electronic tags pioneered by the global textile industry, While inputting data, Information such as bed number, tie number, color, size, contract number or bar code in the card can be printed on the surface of the card in the form of pictures and texts through the card issuer at the same time, with high printing resolution and clear text, without consumables (carbon tape, coated paper, etc.) and bar code printer, thus changing the traditional operation mode of printing bar code paper labels and pasting them to RFID cards. ID material card can be reused, repeatedly entered data and printed; No special person is required to be on duty, environmental protection is clean and tidy, the use cost is low, and the average use cost per time is less than 1 cent. 

 We will manage the technological information of enterprises in a database and strengthen the accumulation of key knowledge of enterprises in a database. The process library changes the original working mode of the enterprise to the working mode of directly calling the process, thus improving the reuse rate of process technology information. Through the working mode of re-modifying similar processes, the repetitive work of turning over orders and similar orders is reduced, and the working efficiency is improved. 

Set up various basic data and establish various component databases of different styles and types; Analyze the garment making process, make reasonable distribution and adjust the balance of production capacity. 

Clothing is a typical discrete and labor-intensive production, and there are big problems in data collection, such as lack of basic data, nonstandard data classification, poor accuracy and timeliness of data, etc. In addition, the degree of automation of production execution management is low, many data need to be obtained from outside the system, and most production equipment is not integrated with the production system. WELDONE MES system will make use of good openness and expansibility, focus on ERP as the core, realize the whole process of production execution traceability, and turn the people, equipment, processing centers and data systems that provide services for production in the enterprise into part of the production organization through standardized interfaces at home and abroad. 

All production orders of the enterprise shall be arranged in a unified way, the production quantity shall be converted into the standard number of production pieces for planning to be arranged, and the process characteristics and delivery requirements of the products shall be comprehensively considered to reach the corresponding production unit under each order; Non-discharge, leakage, overload of production unit capacity and possible delay risks will be warned and controlled through the system. 

Through the process and process modules, the library management of process data is realized as a guide for product production, and through the standardized management of IE workers, the statistical problems, quality problems and efficiency problems of piece rate wages in the production process can be solved.  

Android intelligent flat panel station machines are deployed at special stations and posts to transmit production process instructions to the production site in real time. 

Automatic calculation of subcontracting: automatically calculate the subcontracting quantity according to the number of cloth layers and spray racks: 

• Save subcontracting labor (manual calculation, package number writing, registration reduction output, statistical report);

• Print subcontracted labels (one label for a pack of clothes, saving a lot of paper and consumables);

• Detailed management: to which cylinder of cloth is each pack of clothes, and even to each piece of cloth;

• Support a variety of special subcontracting methods: such as trapezoidal cutting, horizontal multi-version subcontracting, etc.

• Support different cutting management methods of knitting and woven fabrics.  

Repair data collection

Each defective product can be traced back to process, worker number, production time, production equipment, environmental parameters, etc.

Through APP, multi-dimensional self-service query of production data is realized, and the production and operation of enterprises can be grasped anytime and anywhere. 

The massive number accumulated by enterprises in the process of using ERP. It is presented in the form of charts, and some predictive judgments can be made according to the results of statistical analysis and data mining. Help enterprises to grasp business trends more effectively and make quick and accurate decisions. 

real-time automatic generation of daily reports of workshop segments, and automatic generation of daily reports of production progress of the entire order (multi-section merger). The software integrates several sets of characteristic management reports of large clothing enterprises (8,000-10,000 employees or more). 

WELDONE MES Smart Factory Platform will continuously subdivide according to different technological characteristics such as knitting, weaving, advanced customization, woolen sweaters, socks, home textiles, etc., and put forward targeted integration schemes in combination with the existing information situation of the enterprise, with high configurability.

Sample is not only the first step in the textile industry, but also a complex and important step. How to hand over qualified samples to customers within a specified period of time is related to whether the enterprise can get recognition and orders from customers.

Current ways of sample management make it harder than it needs to be.

Because it doesn’t really exist an industry-wide standard process for sample management, most businesses end up establishing their own unique way. Although this may work well internally for one factory, who may be working with 20-30 different brands, it can be a nightmare to successfully manage. For most design and production teams, the process is usually managed through a series of email chains or a combination of pdfs, excel docs, photos, and videos, attached and sent via email or WhatsApp. It’s generally a repetitive and manual process, with too many opportunities for information to get missed or miscommunicated.